Avery-dennison ALS 104 Manuel d'utilisateur

ALS104OPERATING INSTRUCTIONSLabel Dispenser Edition 04/2007

61PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS104GB1.2.3 Before beginning productionDue diligence of the operating company and the service technician£ Ensure

71PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS104GB1.2.4 Safety notes on the unitCAUTION!Warning notes on the unit represent important information for the pe

82PRODUCT DESCRIPTION2.1 OVERVIEWALS104GB2.1.1 Components[3] ALS 104 Label Dispenser (right-handed version)ABDEGHJKLNMOIFC2 PRODUCT DESCRIPTION2.1 OVE

92PRODUCT DESCRIPTION2.1 OVERVIEWALS104GBA Control panel– For sending commands to the device and for displaying operating states and error messages.–

102PRODUCT DESCRIPTION2.1 OVERVIEWALS104GB2.1.2 Control panelOperating LEDLights up green when the device is switched on.Status LED[5] Meaning of the

112PRODUCT DESCRIPTION2.1 OVERVIEWALS104GB2.1.3 Connection arrangementConnections on the back of the device[6] Connections on the back of the ALS 104:

122PRODUCT DESCRIPTION2.1 OVERVIEWALS104GB2.1.4 Mode of operationIn labelling mode, the strip is first pulled from the label roll around the dancer ar

132PRODUCT DESCRIPTION2.1 OVERVIEWALS104GB2.1.5 Technical specificationsCharacteristics1) At a speed range of 5 to 30m/minLabels2) Depending on the di

142PRODUCT DESCRIPTION2.1 OVERVIEWALS104GB3) Selectable by jumper settingInternal InterfacesStatus messages, test functionsDimensions4) Measurements w

152PRODUCT DESCRIPTION2.1 OVERVIEWALS104GB2.1.6 Design modelsThe ALS 104 Label Dispenser is available in two de-signs for differing conveyor belt dire

162PRODUCT DESCRIPTION2.2 OPTIONSALS104GBExternal control panel– An external control panel can be connected in addition to the integrated control pane

172PRODUCT DESCRIPTION2.2 OPTIONSALS104GBPneumatic dispensing edge– The dispensing edge is pivoted in the dispensing head. Compressed air presses the

182PRODUCT DESCRIPTION2.2 OPTIONSALS104GBOuter Diameter control sensorThe outer diameter control sensor (OD sensor) triggers a warning, if the label r

192PRODUCT DESCRIPTION2.3 OPERATING MODESALS104GB2.3.1 Dispensing mode– This is the operating mode of the unit when switched on. – The display shows t

202PRODUCT DESCRIPTION2.3 OPERATING MODESALS104GB2.3.2 Configuration modeSwitching to configuration mode:£ Press the buttons + .– Display:– LABEL S

212PRODUCT DESCRIPTION2.3 OPERATING MODESALS104GBFunctionsEvery submenu contains functions for setting the unit controls.Figure [23] shows the buttons

222PRODUCT DESCRIPTION2.3 OPERATING MODESALS104GB2.3.4 Function descriptionsLABEL SETUP menuFunction Label Size– Automatically calibrates the label le

233BEFORE OPERATION3.1 ELECTRICAL CONNECTIONSALS104GB3.1.1 Power supply standard machineWARNING!This machine operates using mains voltage! Touching li

243BEFORE OPERATION3.1 ELECTRICAL CONNECTIONSALS104GBConnecting the power cable.£ Ensure that power switch [26A] is set to “O” (off).£ Using the suppl

253BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS104GB3.2.1 PrerequisitesThe label dispenser is turned off at the main switch– Standard machine: swit

iCONTENTSALS104GB1 Please note1.1 General notes1.1.1 Validity and binding effect of this manual . . . . 1Contents . . . . . . . . . . . . . . . . . .

263BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS104GB3.2.2 Inserting a label rollWARNING!Risk of injury due to moving and rapidly rotating parts!£ B

273BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS104GB3.2.3 Threading the label webThreading guide[32] Threading guide for label rolls with labels fa

283BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS104GBThreading the label roll at the dispensing edge£ Unroll around 1 m of label strip and remove th

293BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS104GBThreading the label roll onto the drive roller£ Open the pressure roller. To do so, rotate the

303BEFORE OPERATION3.3 MECHANICAL SETTINGSALS104GB3.3.1 Adjusting the unwinder’s core diameter Tool:– 3 mm hexagon (Allen) screwdriverThe unwinder can

313BEFORE OPERATION3.3 MECHANICAL SETTINGSALS104GB3.3.3 Calibrating the label sensorPositioning the sensor:£ Release the thumb screw.£ Position the se

324OPERATION4.1 START-UP AND SHUTDOWNALS104GB4.1.1 Turning on the unit£ Set the main switch [42A] of the unit to ‘I’ (On).Machine with dust/splash gua

334OPERATION4.2 CONFIGURATION AND MONITORINGALS104GB4.2.1 Function menu settingsLabel lengthThe label length is calibrated automatically.Prerequisites

344OPERATION4.2 CONFIGURATION AND MONITORINGALS104GBDispensing speedThe dispensing speed can be set to a fixed value or can be configured to automatic

354OPERATION4.2 CONFIGURATION AND MONITORINGALS104GBLabel position on the productPrerequisites:– The label length must be specified.– The label stop p

iiCONTENTSALS104GB3.2 Inserting label material3.2.1 Prerequisites. . . . . . . . . . . . . . . . . . . . . . . . . 253.2.2 Inserting a label roll.

364OPERATION4.2 CONFIGURATION AND MONITORINGALS104GB4.2.2 Monitoring functions While in dispensing mode, an electronic control monitors the following

375AFTER OPERATION5.1 MAINTENANCE AND CLEANINGALS104GB5.1.1 Changing fusesWARNING!The machine operates using mains voltage! Touching live electrical p

385AFTER OPERATION5.1 MAINTENANCE AND CLEANINGALS104GB5.1.2 Cleaning agentsCleaning agents for rubber rollers:– Roller cleaner, order number 98925.If

396OPERATIONAL FAILURES6.1 ERROR MESSAGESALS104GB6.1.1 Error messagingError messages are displayed as follows:xxxxxxxxxxxxxxxx = Message textAt the sa

407APPENDIX7.1 EU DECLARATION OF CONFORMITYALS104GBWe,Avery Dennison Deutschland GmbHOhmstrasse 385386 Eching, Germanyherewith assert that we have des

Avery Dennison Deutschland GmbHOhmstrasse 385386 EchingGermanyPhone: +49-8165-925-0http://www.machines.averydennison.com

11PLEASE NOTE1.1 GENERAL NOTESALS104GB1.1.1 Validity and binding effect of this manualContentsThis technical manual refers exclusively to the ALS 104

21PLEASE NOTE1.1 GENERAL NOTESALS104GB1.1.2 Illustrations and descriptionsSigns and symbolsVarious information types are indicated in different ways w

31PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS104GB1.2.1 Information and qualificationsFollow the instructionsWARNING!Safe and efficient operation of the lab

41PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS104GB1.2.2 Operational safety of the unit Proper usageThe ALS 104 Label Dispenser is a fully automatic unit for

51PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS104GBProtection against injuries by mechanical actionWARNING!Risk of injury due to moving and rapidly rotating