Avery-dennison ALS 306 Manuel d'utilisateur

ALS306309USER MANUALLabel Dispenser Edition 05 (10/08)

111PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS306 309GB1.2.4 Safety notes on the unitCAUTION!Warning notes on the unit represent important information for t

122PRODUCT DESCRIPTION2.1 OVERVIEWALS306 309GB2.1.1 Components[2] ALS 306 Label Dispenser (right-handed version).FBCDHGILNMAJEKO2 PRODUCT DESCRIPTION2

132PRODUCT DESCRIPTION2.1 OVERVIEWALS306 309GBA Dancer arm– Keeps the label material stretched tight evenly.– Arrests the rotation of the material rol

142PRODUCT DESCRIPTION2.1 OVERVIEWALS306 309GB2.1.2 Control panelOperating LEDLights up green when the device is switched on.Error LEDLights up red wh

152PRODUCT DESCRIPTION2.1 OVERVIEWALS306 309GB2.1.3 Connection arrangementConnections on the rear side of the deviceA Label sensorB Product (start) se

162PRODUCT DESCRIPTION2.1 OVERVIEWALS306 309GB2.1.4 Mode of operationIn labelling mode, the label web is first pulled from the label roll around the d

172PRODUCT DESCRIPTION2.1 OVERVIEWALS306 309GB2.1.5 Technical specificationsCharacteristics1) The maximum usable dispensing speed depends on the label

182PRODUCT DESCRIPTION2.1 OVERVIEWALS306 309GBInterfaces Internal Interfaces4) Not yet availableStatus messages, test functions, product profilesDimen

192PRODUCT DESCRIPTION2.1 OVERVIEWALS306 309GBEnvironmental conditionsIntegrationCertificates– CE, TÜV/GS, FCC, CCC, GOST, NRTL, US/CA– The regulation

202PRODUCT DESCRIPTION2.1 OVERVIEWALS306 309GB2.1.6 Design modelsThe ALS 30x can be adapted to client requirements un-der several aspects:The label di

3CONTENTSALS306 309GB1 Please note1.1 General notes1.1.1 Validity and binding effect of this manual . . . . 5Contents . . . . . . . . . . . . . . . .

212PRODUCT DESCRIPTION2.2 OPTIONSALS306 309GBExternal control panel– An external control panel can be connected in addition to the integrated control

222PRODUCT DESCRIPTION2.2 OPTIONSALS306 309GBPneumatic dispensing edge– The dispensing edge is pivoted in the dispensing head. Compressed air presses

232PRODUCT DESCRIPTION2.2 OPTIONSALS306 309GBAdditional material guide diskThe additional material guide disk [16]A] improves the lateral guiding of t

242PRODUCT DESCRIPTION2.3 OPERATING MODESALS306 309GB2.3.1 Dispensing modeThis is the operating mode of the unit when switched on. You can carry out t

252PRODUCT DESCRIPTION2.3 OPERATING MODESALS306 309GBOnline settingsThe machine is in dispensing mode.To switch to the online settings mode:£ Press th

262PRODUCT DESCRIPTION2.3 OPERATING MODESALS306 309GB2.3.2 Configuration modeThe machine is in dispensing mode.Switching to configuration mode:£ Press

272PRODUCT DESCRIPTION2.3 OPERATING MODESALS306 309GBFunctionsEvery submenu contains functions for setting the unit controls.Figure [21] shows the but

282PRODUCT DESCRIPTION2.4 FUNCTION DESCRIPTIONSALS306 309GB2.4.1 Overview of functions[22] Functions menu – part 1 (grey shading = function is describ

292PRODUCT DESCRIPTION2.4 FUNCTION DESCRIPTIONSALS306 309GB[23] Functions menu – part 2.SERVICE/DIAGNOS. SERVICE DATA(continued)Sensor Test > MODUL

302PRODUCT DESCRIPTION2.4 FUNCTION DESCRIPTIONSALS306 309GB2.4.2 Notes on function descriptionsThe following chapters only describe those functions th

4CONTENTSALS306 309GB3 Before operation3.1 Electrical connections3.1.1 Power supply connection . . . . . . . . . . . . . . . 32Connecting the power c

312PRODUCT DESCRIPTION2.4 FUNCTION DESCRIPTIONSALS306 309GBMiss. label tol. function:– Missing label tolerance– The maximum permissible number of succ

323BEFORE OPERATION3.1 ELECTRICAL CONNECTIONSALS306 309GB3.1.1 Power supply connectionWARNING!This machine operates using mains voltage! Touching live

333BEFORE OPERATION3.1 ELECTRICAL CONNECTIONSALS306 309GB3.1.2 Connecting sensors£ Check whether the required sensors are connected before turning on

343BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS306 309GB3.2.1 Prerequisites– The label dispenser is turned off at the main switch [29A] (switch set

353BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS306 309GB3.2.2 Inserting a label rollWARNING!Risk of injury due to moving and rapidly rotating parts

363BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS306 309GB3.2.3 Threading diagrams[32] Threading guide for ALS 30x (dotted line = roll with labels fa

373BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS306 309GB[33] Threading guide for ALS 30x with a 45° rotated dispensing edge (dotted line = roll wit

383BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS306 309GB[34] Threading guide for ALS 30x with a 90° rotated dispensing edge (dotted line = roll wit

393BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS306 309GBThreading the label web at the dispensing edgeFixed [35] and swivelling L-shape dispensing

403BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS306 309GBThreading the label web onto the drive roller£ Open the pressure roller. To do so, rotate t

51PLEASE NOTE1.1 GENERAL NOTESALS306 309GB1.1.1 Validity and binding effect of this manualContentsThe present manual refers exclusively to the ALS 30x

413BEFORE OPERATION3.3 MECHANICAL SETTINGSALS306 309GB3.3.1 Adjusting the unwinder’s core diameterTool:– 3 mm hexagon (Allen) screwdriverThe unwinder

423BEFORE OPERATION3.3 MECHANICAL SETTINGSALS306 309GB3.3.3 Positioning the label sensor£ Release the thumb screw.£ Position the sensor along the axle

434OPERATION4.1 START-UP AND SHUTDOWNALS306 309GB4.1.1 Turning on the unit£ Set the main switch [48A] of the unit to ‘I’ (On).– The following messages

444OPERATION4.1 START-UP AND SHUTDOWNALS306 309GB4.1.3 Stopping the dispensing process– The machine is in dispensing mode:£ Press the button.– Displ

454OPERATION4.2 CONFIGURATION AND MONITORINGALS306 309GB4.2.1 Function menu settingsLabel pitch£ Switch to configuration modeCalibrating the label pit

464OPERATION4.2 CONFIGURATION AND MONITORINGALS306 309GBDispensing speedYou can set the dispensing speed to a fixed value or you can configure it to a

474OPERATION4.2 CONFIGURATION AND MONITORINGALS306 309GBLabel position on the productPrerequisites:– The label length must be specified.– The label st

484OPERATION4.2 CONFIGURATION AND MONITORINGALS306 309GB4.2.2 Monitoring functionsWhile in dispensing mode, an electronic controller monitors the foll

494OPERATION4.2 CONFIGURATION AND MONITORINGALS306 309GBIf an error message occurs:– The machine stops.£ Press the button to delete the message.£ Re

504OPERATION4.3 USING PRODUCT PROFILESALS306 309GB4.3.1 What are product profiles?Product profiles are memory locations that can store all the setting

61PLEASE NOTE1.1 GENERAL NOTESALS306 309GB1.1.2 Illustrations and descriptionsSigns and symbolsVarious information types are indicated in different wa

514OPERATION4.3 USING PRODUCT PROFILESALS306 309GB– The profile is saved.– Display: – The product profile has now been saved.4.3.4 Deleting a product

525AFTER OPERATION5.1 MAINTENANCE AND CLEANINGALS306 309GB5.1.1 Cleaning agentsCleaning agents for rubber rollers:– Roller cleaner, order number 98925

535AFTER OPERATION5.1 MAINTENANCE AND CLEANINGALS306 309GB5.1.2 Regular maintenanceThe label dispenser is designed to be maintenance-free. However, yo

546OPERATIONAL FAILURES6.1 STATUS MESSAGESALS306 309GB6.1.1 Types of status messagesError messagesWhen an error occurs, the machine stops immediately

556OPERATIONAL FAILURES6.1 STATUS MESSAGESALS306 309GB6.1.3 List of error messagesStatus Status text Cause Action to take5000 Bus device – Device at I

566OPERATIONAL FAILURES6.1 STATUS MESSAGESALS306 309GB5140 Rewinder control Rewinder controlDuring problem-free operation, the rewind unit dancer arm

576OPERATIONAL FAILURES6.1 STATUS MESSAGESALS306 309GB5147 Tandemsynch. Init This message can only appear during tandem operation.– Communication betw

Avery Dennison Deutschland GmbHOhmstraße 385386 EchingGermanyTelephone: +49-8165-925-0http://www.machines.averydennison.com

71PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS306 309GB1.2.1 Information and qualificationsFollow the instructionsWARNING!Safe and efficient operation of the

81PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS306 309GB1.2.2 Operational safety of the unit Proper usageThe label dispenser is a fully automatic unit for att

91PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS306 309GBProtection against injuries by mechanical actionWARNING!Risk of injury due to moving and rapidly rotat

101PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS306 309GB1.2.3 Before beginning productionDue diligence of the operating company and the service technician£ E