Avery Dennison 230 LH Manuel d'utilisateur

ALS104USER MANUALLabel Dispenser Edition 5 4/2010

101PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS104GB1.2.3 Before beginning productionDue diligence of the operating company and the service technician£ Ensur

111PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS104GB1.2.4 Safety notes on the unitCAUTION!Warning notes on the unit represent important information for the p

122PRODUCT DESCRIPTION2.1 OVERVIEWALS104GB2.1.1 Components[3] ALS 104 Label Dispenser (right-handed version)ABDEGHJKLNMOIFC2 PRODUCT DESCRIPTION2.1 OV

132PRODUCT DESCRIPTION2.1 OVERVIEWALS104GBA Control panel– For sending commands to the device and for displaying operating states and error messages.–

142PRODUCT DESCRIPTION2.1 OVERVIEWALS104GB2.1.2 Control panelOperating LEDLights up green when the device is switched on.Status LED[5] Meaning of the

152PRODUCT DESCRIPTION2.1 OVERVIEWALS104GB2.1.3 Connection arrangementConnections on the back of the device[6] Connections on the back of the ALS 104:

162PRODUCT DESCRIPTION2.1 OVERVIEWALS104GB2.1.4 Mode of operationIn labelling mode, the strip is first pulled from the label roll around the dancer ar

172PRODUCT DESCRIPTION2.1 OVERVIEWALS104GB2.1.5 Technical specificationsCharacteristics1) At a speed range of 5 to 30m/minLabels2) Depending on the di

182PRODUCT DESCRIPTION2.1 OVERVIEWALS104GB3) Selectable by jumper settingInternal InterfacesStatus messages, test functionsDimensions4) Measurements w

192PRODUCT DESCRIPTION2.1 OVERVIEWALS104GB2.1.6 Design modelsThe ALS 104 Label Dispenser is available in two de-signs for differing conveyor belt dire

202PRODUCT DESCRIPTION2.2 OPTIONSALS104GBExternal control panel– An external control panel can be connected in addition to the integrated control pane

212PRODUCT DESCRIPTION2.2 OPTIONSALS104GBPneumatic dispensing edge– The dispensing edge is pivoted in the dispensing head. Compressed air presses the

222PRODUCT DESCRIPTION2.2 OPTIONSALS104GBOuter Diameter control sensorThe outer diameter control sensor (OD sensor) triggers a warning, if the label r

232PRODUCT DESCRIPTION2.2 OPTIONSALS104GBPrinter– If necessary, you can mount a hot stamp printer (not available from Avery Dennison) onto the holder

242PRODUCT DESCRIPTION2.3 OPERATING MODESALS104GB2.3.1 Dispensing mode– This is the operating mode of the unit when switched on. – The display shows t

252PRODUCT DESCRIPTION2.3 OPERATING MODESALS104GB2.3.2 Configuration modeSwitching to configuration mode:£ Press the buttons + .– Display:– LABEL S

262PRODUCT DESCRIPTION2.3 OPERATING MODESALS104GBFunctionsEvery submenu contains functions for setting the unit controls.Figure [24] shows the buttons

272PRODUCT DESCRIPTION2.3 OPERATING MODESALS104GB2.3.4 Function descriptionsLABEL SETUP menuFunction Label Size– Automatically calibrates the label le

283BEFORE OPERATION2.4 INSERTING LABEL MATERIALALS104GB2.4.1 PrerequisitesThe label dispenser is turned off at the main switch– Standard machine: swit

293BEFORE OPERATION2.4 INSERTING LABEL MATERIALALS104GB2.4.2 Inserting a label rollWARNING!Risk of injury due to moving and rapidly rotating parts!£ B

3CONTENTSALS104GB1 Please note1.1 General notes1.1.1 Validity and binding effect of this manual . . . . 5Contents . . . . . . . . . . . . . . . . . .

303BEFORE OPERATION2.4 INSERTING LABEL MATERIALALS104GB2.4.3 Threading the label webThreading guide[30] Threading guide for ALS 104 with L-shape dispe

313BEFORE OPERATION2.4 INSERTING LABEL MATERIALALS104GBThreading the label roll at the dispensing edge£ Unroll around 1 m of label strip and remove th

323BEFORE OPERATION2.4 INSERTING LABEL MATERIALALS104GBThreading the label roll onto the drive roller£ Open the pressure roller. To do so, rotate the

333BEFORE OPERATION3.1 ELECTRICAL CONNECTIONSALS104GB3.1.1 Power supply standard machineWARNING!This machine operates using mains voltage! Touching li

343BEFORE OPERATION3.1 ELECTRICAL CONNECTIONSALS104GBConnecting the power cable.£ Ensure that power switch [39A] is set to “O” (off).£ Using the suppl

353BEFORE OPERATION3.2 MECHANICAL SETTINGSALS104GB3.2.1 Adjusting the unwinder’s core diameter Tool:– 3 mm hexagon (Allen) screwdriverThe unwinder can

363BEFORE OPERATION3.2 MECHANICAL SETTINGSALS104GB3.2.3 Calibrating the label sensorPositioning the sensor:£ Release the thumb screw.£ Position the se

374OPERATION4.1 START-UP AND SHUTDOWNALS104GB4.1.1 Turning on the unit£ Set the main switch [46A] of the unit to ‘I’ (On).Machine with dust/splash gua

384OPERATION4.2 CONFIGURATION AND MONITORINGALS104GB4.2.1 Function menu settingsLabel lengthThe label length is calibrated automatically.Prerequisites

394OPERATION4.2 CONFIGURATION AND MONITORINGALS104GBDispensing speedThe dispensing speed can be set to a fixed value or can be configured to automatic

4CONTENTSALS104GB2.4.3 Threading the label web . . . . . . . . . . . . . . . . 30Threading guide . . . . . . . . . . . . . . . . . . . . . . . . 30T

404OPERATION4.2 CONFIGURATION AND MONITORINGALS104GBLabel position on the productPrerequisites:– The label length must be specified.– The label stop p

414OPERATION4.2 CONFIGURATION AND MONITORINGALS104GB4.2.2 Monitoring functions While in dispensing mode, an electronic control monitors the following

425AFTER OPERATION5.1 MAINTENANCE AND CLEANINGALS104GB5.1.1 Changing fusesWARNING!The machine operates using mains voltage! Touching live electrical p

435AFTER OPERATION5.1 MAINTENANCE AND CLEANINGALS104GB5.1.2 Cleaning agentsCleaning agents for rubber rollers:– Roller cleaner, order number 98925.If

446OPERATIONAL FAILURES6.1 ERROR MESSAGESALS104GB6.1.1 Error messagingError messages are displayed as follows:xxxxxxxxxxxxxxxx = Message textAt the sa

457APPENDIX7.1 EC DECLARATION OF CONFORMITYALS104GBWe,Avery Dennison Deutschland GmbHOhmstrasse 385386 Eching, Germanyherewith assert that we have des

Avery Dennison Deutschland GmbHOhmstraße 385386 EchingGermanyTelephone: +49-8165-925-0http://www.machines.averydennison.com

51PLEASE NOTE1.1 GENERAL NOTESALS104GB1.1.1 Validity and binding effect of this manualContentsThis technical manual refers exclusively to the ALS 104

61PLEASE NOTE1.1 GENERAL NOTESALS104GB1.1.2 Illustrations and descriptionsSigns and symbolsVarious information types are indicated in different ways w

71PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS104GB1.2.1 Information and qualificationsFollow the instructionsWARNING!Safe and efficient operation of the lab

81PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS104GB1.2.2 Operational safety of the unit Proper usageThe ALS 104 Label Dispenser is a fully automatic unit for

91PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS104GBProtection against injuries by mechanical actionWARNING!Risk of injury due to moving and rapidly rotating